Stonecraft™ Tiles are concrete composite tiles produced with a special blend of polymers and concrete materials. This combination provides the tile with the incredible durability of concrete and the flexibility of polymer giving them superior strength characteristics over ceramic tile and the flexibility of vinyl flooring.
Designed primarily for internal use, these tile offer endless custom design possibilities while satisfying the most exacting technical and industry standards.
1. Product Name
Stonecraft™ Concrete Agglomerate
Polymer Enhanced Tile
2. Manufacturer
PolyCem LLC
950 Taylor Street, Ste. 210
Grand Haven, MI 49417
Phone: 616.844.2200
Fax: 616.844.2510
E-mail: sales@stonecraft-tile.com
www.stonecraft-tile.com
3. Product Description
BASIC USE
Stonecraft™ tiles are a primary blend of cement and a mix of polymer resins. This unique combination brings the benefits of both materials resulting in a product that is not only flexible, but highly abrasion resistant. Stonecraft™ tiles comply with ADA slip resistance standards.
Stonecraft™ tiles are suitable for application over:
• Concrete, terrazzo and other monolithic subfloors
• Wood subfloors
• Radiant heat subfloors with a maximumsurface temperature of 85 degrees F (29 degrees C)
Composition and Materials
Stonecraft™ tiles are a unique blend of polymers and cement, combining the durability of cement with the flexibility of polymers. A clear, poly-urethane coating provides a low maintenance, abrasion resistant surface that distinguishes them from more common glazetype tiles. Stonecraft™ tiles are installed with adhesive, with or without grout, in a manner similar to resilient and ceramic tiles.
Sizes
Tile sizes are listed at nominal dimensions.
The standard grout joint is 1/8" (3.2 mm); therefore, the actual size of a Stonecraft™ tile is the nominal size minus 1/8" (3.2 mm). For example, 4" (102 mm) tile is actually 3 7/8" x 3 7/8" (98 x 98 mm).
Stonecraft™ tiles are available in these nominal sizes:
• 4" x 4" (102 x 102 mm)
• 6" x 6" (152 x 152 mm)
• 6" x 12" (152 x 305 mm)
• 12" x 12" (305 x 305 mm)
• 12" x 24" (305 x 610 mm)
• 24" x 24" (610 x 610 mm)
• 24" x 36" (610 x 914 mm)
Special sizes and colors are available in minimum quantities of 400 ft2 (37 m2).
Stonecraft™ Tile Thickness
• 3/16" (4.8 mm)
Textures and Finishes
Stonecraft™ tiles are available in slate, sandstone and flat textures with satin finish.
Colors
The color detail of Stonecraft™ tile is dispersed uniformly throughout the thickness of the material. See manufacturer’s color selection chart or actual product samples.
Accessories
To ensure a proper transition between Stonecraft™ tile and other adjacent floor finishes, trim pieces, edge strips, thresholds and other related accessories may be required. Contact manufacturer for supplier information.
4. Technical Data
APPLICABLE STANDARDS
American Society for Testing and Materials (ASTM)
• ASTM C97 Standard Test Methods for Absorption and Bulk Specific Gravity of Dimension Stone
• ASTM C1027 Standard Test Method for Determining Visible Abrasion Resistance of Glazed Ceramic Tile
• ASTM C1028 Standard Test Methods for Coefficient of Friction of Ceramic Tile & Other Like Surfaces by the Horizontal Dynamometer Pull-Meter Method
• ASTM E648 Standard Test Method for Critical Radiant Flux of Floor-Covering Systems Using a Radiant Heat Energy Source
• ASTM E662 Standard Test Method for Specific Optical Density of Smoke Generated by Solid Materials
• ASTM F710 Standard Practice for Preparing Concrete Floors to Receive Resilient Flooring
• ASTM F925 Standard Test Methods for Resistance to Chemicals of Resilient Flooring
• ASTM F970 Standard Test Method for Static Load Limit
• ASTM F1869 Standard Test Method for Measuring Moisture Vapor Emission Rate of Concrete Subfloor Using Anhydrous Calcium Chloride
• ASTM F2055 Standard Test Methods for Size and Squareness of Resilient Floor Tile by Dial Gage Method American National Standards Institute (ANSI)
• ANSI A137 Standards for Ceramic Tile
• ANSI A108.1 Standards for Ceramic Tile
• ANSI A108.6 Standards for Ceramic Tile
Tile Council of America (TCA) - Handbook for Ceramic Tile Installation
APPROVALS
Contact manufacturer for latest information.
PHYSICAL/CHEMICAL PROPERTIES
• Density (ASTM C97) - 116 pcf (1950 kg/m3)
• Specific gravity (ASTM C97) - 1.950
• Absorption (ASTM C97) - 1.85%
• Chemical resistance (ASTM F925) – passed; no change
• Static load limit (ASTM F970) – 125# load=0.000 - 250# load=0.001
• Abrasion resistance (ASTM C1027) - Class IV
• Static coefficient of friction (ASTM C1028) - Meets ADA requirements
• Size and squareness (ASTM F2055) - Squareness 0.002 Length/Width 0.001
• ANSI A137 Grade - Standard grade Note - Above testing based on flat texture tile.
FIRE PERFORMANCE
• Average maximum specific optical density - Non-flaming (ASTM E662) - 75.18
• Average maximum specific optical density - Flaming (ASTM E662) - 100.66
• Average critical radiant heat flux (ASTM E648) - 1.12 watts/sq cm
5. Installation
PREPARATORY WORK
Deliver materials in manufacturer’s original, unopened, undamaged containers with identification labels intact. Store and protect materials from exposure to harmful environmental conditions. Verify that site conditions are appropriate for installation of Stonecraft™ tiles.
Do not proceed with installation until unsuitable conditions are corrected. Prior to installing Stonecraft™ tiles, sweep or vacuum and wash all surfaces to be covered by tile. Surfaces must be free of paint, varnish, adhesive residue, wax, oil, dust and any other foreign matter that might adversely affect the installation. Do not install Stonecraft™ tiles directly over existing resilient floor materials or floor coatings.
Verify that concrete slabs comply with ASTM F710 and the following:
• Slab substrates are dry and free of curing compounds, sealers, hardeners, gypsum residues and other materials that may interfere with adhesive bond
• Determine adhesion and dryness characteristics by performing bond and moisture tests recommended by manufacturer
• Subfloor finishes comply with requirements specified in Division 3 Section “Cast-in-Place Concrete” for slabs receiving tile flooring
• Subfloors are free of cracks, ridges, depressions, scale and foreign deposits
• Cracks are filled with a high compressive strength cementitious filler
• Surface of the concrete is finished or mechanically abraded to a texture similar to 80 grit sandpaper
• Contact manufacturer for recommended setting materials
For wood subfloors, verify the following:
• Underlayment over subfloor complies with requirements specified in Division 6 Section “Rough Carpentry”
• Underlayment must be minimum 1/4" (6.4 mm) thick and comply with
recommendations of the American Plywood Association (APA)
• Underlayment surface is free of irregularities and substances that may interfere with the adhesive bond, show through the surface or stain flooring
• Fill cracks and joints with a high compressive strength cementitious filler
• Contact manufacturer for recommended setting materials
METHODS
Before beginning installation, properly condition all flooring materials and adhesives to the ambient temperature of the space into which they will be installed. Maintain minimum temperature of 55 degrees F (13 degrees C) for 48 hours prior to installation, during installation and 7 days after completion of installation. Maintain minimum temperature of 50 degrees F (10 degrees C) thereafter. Protect all materials from the direct flow of heat from hot-air registers, radiators, or other heating
fixtures and cold air vents.
Grouted Installation Recommendations
Lay out tiles from center marks established with principal walls, discounting minor offsets, so tiles at opposite edges of room are of equal width. Use tile spacers to maintain straight lines and overall uniform installation. Blend tiles by working from several cartons at a time to maximize natural shading.
Adhere tiles to flooring substrates using a full spread of adhesive applied to substrate. Press tile body and corners into setting material to ensure a good bond. Press or tap the face of the tile to remove any air pockets that may have formed between the setting material and
the tile. Maintain clean and free grout spaces to avoid post installation clean out. Clean any setting material from face of the tile.
Wait 24 hours before grouting. Use a polymer modified grout. Remove spacers after adhesive has cured for 24 hours. Tiles may be damp sponged prior to grouting to improve cleanup. Grout must be flush with the top of the tile leaving little void. Do not allow grout
to dry on the face of the tile as it will be difficult to remove and may damage tile surface. Contact manufacturer for complete installation information.
Groutless Installation Recommendations
Lay out tiles from center marks established with principal walls, discounting minor offsets, so tiles at opposite edges of room are of equal width. Match tiles for color by selecting tiles from cartons in the same sequence as manufactured and packaged. Apply adhesive with trowel recommended by adhesive manufacturer. Apply only the amount
of adhesive that can be worked in a short time. Adhesive is a wet set material so no delay for tack-up is necessary. Adhere tiles to flooring substrates using a full spread of adhesive applied to substrate. Apply first tile in place, then follow with other tiles in a triangular manner, firmly butting each tile to adjacent tiles. Allow adhesive to set up for 1 hour and hand roll tiles. Hand roll tiles again 3 hours after installation. Remove any adhesive residue with a damp cloth; mineral spirits may be added to improve adhesive removal. Contact manufacturer for complete installation information.
PRECAUTIONS
Do not install Stonecraft™ tiles directly over
existing resilient floor materials or floor coatings. Determine locations of all movement (expansion) joints before beginning installation and do not bridge joints with installed tile. Do not proceed with installation until unsuitable conditions are corrected.
BUILDING CODES
Installation must comply with the requirements of all applicable local, state and national code jurisdictions.
6. Availability & Cost
AVAILABILITY
For pricing or availability information, contact local dealer.
7. Warranty
PolyCem LLC warrants to the original purchaser only that it will supply replacement tile for any defective tile (or is not manufactured pursuant to specifications) if the claim for warranty is presented to PolyCem LLC on or before the five (5) year period following the date of purchase.
Except as expressly provided above, PolyCem LLC makes no representation or warranty, expressed or implied, relating to the condition of PolyCem LLC’s products, including, without limitation, any implied or express warranty of merchantability, fitness for a particular
purpose or conformity to models or samples of products, or any defect or errors in installation.
Exclusion of Remedies/Damages:
PolyCem LLC shall not be liable for incidental,consequential or indirect damages and PolyCem LLC’s sole liability shall be to replace goods as set forth above. Collection: If customer fails to pay any amounts owing to PolyCem LLC when due, customer agrees to pay interest on amounts due to PolyCem LLC at the lower of (i) 18% per year or (ii) the
highest rate of interest permitted to be charged. Additionally, customer shall pay all of PolyCem LLC’s costs of collection, including reasonable attorney fees.
8. Maintenance
Stonecraft™ tiles require minimal maintenance. Under normal usage situations, clean with clear water and a low ph tile cleaner. Always rinse with clean water. Regular maintenance is recommended to avoid buildup of dirt, residue, grease, detergents or other contaminants.
Manufacturer does not recommend the use of the following:
• Acid, oil or ammonia based cleaners
• Abrasives or harsh cleaning aids (steel wool scouring pads)
• Bleach (discolors grout)
• Waxes and sealers
9. Technical Services
For design assistance and technical support, contact the manufacturer.
• Acid, oil or ammonia based cleaners
• Abrasives or harsh cleaning aids (steel wool,
scouring pads)
• Bleach (discolors grout)
• Waxes and sealers
To download these specifications, please download the pdf file
